Wednesday, January 31st 2007

This is from the interesting gift file - Wrench Utensils


posted @ 9:03 am in [ Lathe ]

Need to find a unique gift for an avid home improvement person? Definitely something they do not already have and will not break the bank to purchase.

Wrenchware (www.wrenchwareinc.com) makes flatware that is half flatware and half tool. Here are some of the utensils they offer with the corresponding tool. (more…)




Monday, January 29th 2007

10 Ways to Save Money When Purchasing Lumber (part 2)


posted @ 8:12 am in [ tips ]

This is the second installment of tips to save money when buying your lumber.

6. Use proper board storage.

When lumber is stored properly it reduces the risk of warping and splitting. This will let you hold on to the discount lumber purchases for a long time. The proper way to store lumber is on a lumber rack horizontally. Stack the boards carefully on strong horizontal supports that form a flat shelf.

7. Buy rough cut lumber.

If you have a bench top planer and don’t mind planning up the boards this is a great way to save some money. Having access to a 6 inch wide joiner will really help in producing clean, square edges.

What to do with all of the planer shavings? They make great mulch and also compost well in the compost bin. (more…)




Friday, January 26th 2007

10 Ways to Save Money When Purchasing Lumber (part 1)


posted @ 10:09 am in [ tips ]

Who doesn’t want to save some money when purchasing wood? Here are ten tips to help reduce the cost of purchasing lumber without reducing the quality of your wood working project.

1. Build less visible parts from lower cost woods.

Hidden parts of the project do not need to be built out of the same wood as the visible parts. For example, drawer bodies, drawer supports, spaces, and shelves can be built out of less expensive wood such as poplar or plywood.

2. Buy shorter boards.

Many hardwood dealers specialize in ‘first and seconds’ and ‘select’ grades of lumber. To meet this requirement boards must be six or eight feet long. The short boards are typically of the same or better grade as the higher grades. They usually sell for 30 percent less than the ‘first and seconds’ price.

Recalculate your materials list to take advantage of shorter boards or boards that have imperfections such as rough grain or knots. (more…)




Wednesday, January 24th 2007

What is a board foot?


posted @ 9:08 am in [ tips ]

The basic definition of a board foot is a measurement of the volume of wood, sort of. In its simplest form one board foot equals 144 cubic inches. Or a board that is twelve inches wide by twelve inches long and one inch thick. That is the simple definition.

(more…)




Monday, January 22nd 2007

How to Extend Lithium Battery Packs


posted @ 8:04 am in [ Tools ]

Cordless tool manufactures have embraced Lithium ion battery technology for their cordless tool battery packs. Most of the 14.4 volt and up battery packs use Lithium ion batteries.

There are several advantages to Lithium battery chemistry.

  • Lithium batteries do not suffer from ‘memory effect’ like NiCad and to a lesser degree Metal Hydride batteries do.
  • The recharge time is considerably less. DeWalt’s 18 volt and up batteries recharge in 1 hour. Try that with NiCad battery pack.
  • Lithium batteries doe not need to be deep cycled. Deep cycling can actually shorten the lifespan of the of the battery pack.
  • Provides more power for the same density of material. (more…)




Wednesday, January 17th 2007

How do I prevent marks on wood when cutting on a table saw?


posted @ 8:50 am in [ tips ]

Do you have problems with your table saw rusting? Or are you getting black marks on the wood stock when cutting it on the table saw? Here is a simple solution to stop a cast iron table saw top from rusting and stop an aluminum top from marking the wood when being pushed over it. As a side benefit this solution makes the wood slide easier over the table saw top.

Apply a coat of paste floor wax to the table top. What brand should you use? I have used Johnson floor wax. Follow the instructions on the can and apply a coat to the table top, wait the prescribed amount of time and wipe off with a clean cotton towel, sock or underwear.

Won’t the floor wax soak into the wood and mess up the finishing?

(more…)




Monday, January 15th 2007

Drill press review: Ryobi 10″ Benchtop Drill Press DP100


posted @ 9:29 am in [ Ryobi ]

Out of the box the Ryobi drill press requires some assembly. The motor and drill head are preassembled. What needs to be assembled is the base and drill table. Attach the support column to the base. Attach the table and table adjustment to the support column. Finally mount the drill head to the support column. All of the machined parts, drill press table, support column, drill press table gear are coated in machine shop oil. It is a good idea to have a cotton rag handy to wipe off the excess machine oil from the parts and your hands. It took about twenty minutes to assemble the drill. (more…)




Monday, January 15th 2007

Bamboo Furniture: Make furniture out of grass?


posted @ 8:16 am in [ Lumber ]

Can you actually build furniture out of a grass? Yes, you can with bamboo. Bamboo is actually a grass not tree. Because it’s hollowed out stem does not contain any woody material. However, its hollowed out stem is being dried, cut and glued into plywood sheets. These plywood sheets look and behave like any other plywood sheets.

So, how well does bamboo plywood compare to good old red oak plywood?

Bamboo has a similar in density to red oak, about forty pounds per cubit foot. A bamboo plywood sheet will be a little heavier than a red oak plywood sheet because the filler wood in the bamboo sheet is bamboo and in red oak plywood it some other wood. It is a cost savings thing for the manufacture; however, we still pay the full price. (more…)




Friday, January 12th 2007

Staining wood: Using multiple stains


posted @ 12:21 pm in [ staining / finishing ]

I came across an interesting article on staining wood from WoodSmith magazine.  The article includes a link to downloadable pdf.  They mixed their own stain color by blending off of the shelf stains, the recipes are included in the pdf.  What caught my eye is that they did a two tone stain finish.  It looks really nice.

On all of the projects that I have stained and varnished, I always used a single stain color.  The color changes that the finished piece exhibited where from the grain and how the wood was cut.

I think that for my second daughter’s storage bed, I will use this technique.  The foot board and head boards are made of raised panels.  I will stain the raised panels a lighter shade than the rest of the bed. 

Now, I just need to convince my wife that this will look really nice.




Wednesday, January 10th 2007

Aligning cross cut fence: How do I align the Ryobi BT3000 / BT3100 cross cut fence? Part 5


posted @ 10:55 am in [ Ryobi ]

This is the fifth post in a series of Ryobi table saw alignment articles.

The sliding miter table comes with a large cross cut fence which is much larger than the stock miter gauge of a comparable table saws. This makes it easier to cut larger stock on the table saw without having to purchase or build jig. The Ryobi BT-3000 / BT-3100 does not come with a standard miter rail. However, I have seen templates for building a table insert that adds a standard sliding miter rail into the table top.

What are we trying to accomplish?
Get the cross cut fence 90 degrees to the direction of travel of the sliding miter table, not the table saw blade.

What is the effect when the sliding miter table is out of alignment?
Cross cuts that are supposed to result in a 90 degree cut end up either greater than or less than 90 degrees. This results in gaps when the cut piece is assembled into the finished project. (more…)




Monday, January 8th 2007

Burial Flag folded display case plan


posted @ 10:06 am in [ Wood Working Project ideas ]

With the passing of my wife’s grandfather, he was 85, and a World War II veteran. Got me thinking about a display case to store the triangle folded flag. The design is a simple triangle case whose inside dimensions are the same as the folded flag. The edging of the case walls will be a 1/4 round over on the glass facing side and a decorative bit on the outside.

This case can be built out of any solid wood. Most cases that I have seen have been built out of oak. If I where to build a case for my wife’s grandfather’s flag, I would make it out of mahogany.

The inside dimensions for my case are 23 3/4 by 11 3/4 inches, which is suitable for a large flag. Fold and measure the hypotenuse and the sides of the flag and adjust the inside dimensions to fit your flag. (more…)




Thursday, January 4th 2007

DeWalt 18 volt Cordless Drill DC759 and light DC527


posted @ 9:13 am in [ DeWalt ]

Are you looking to upgrade or replace a lower powered cordless drill? In my case I have a 14 volt Skill drill. The drill has a fair amount of power; however, the battery pack has developed the dreaded ‘memory effect’. The battery pack does not hold a charge any more. Fortunately my father-in-law had a 12 volt Skill cordless drill that came with a charging pack / adapter for the drill, effectively making the drill a corded drill. At least I am able to use the drill.

On most wood working projects I am using two drills, one to bore the pilot hole and the other to drive the screws. It is a pain to use only one drill, it slows down the assembly process. There have been times when I could have used three drills!

My wife gave me the DeWalt DC759 18 volt cordless drill. This drill has lots of power. Fire it up and I know it is going to drill or drive what ever I want it to. (more…)




Tuesday, January 2nd 2007

Freud Diablo 5/8” stacked Dado DD208


posted @ 9:21 am in [ Tools ]

The DD208 is a Home Depot exclusive item.  It is the same as the SD208 which comes without the perma shield coating.  The perma shield coating reduces the friction between the blade side and the wood, reduces the pitch buildup and is supposed to help dissipate the heat from cutting.  The reduced friction helps on table saws that have a weaker motor, such as the Ryobi BT-3000 / 3100 table saws.

I have a DD208 and am very satisfied with it.  The cut is clean with square bottom.  All of the cutters are carbide tipped.

I was using a craftsman 8 inch stacked dado head cutter.  There are several things that I do not like about it.  First, all of the cutters are high speed steel, no carbide.  Second, the chippers are about 1/32 shorter than the cutting blades which leave an unsightly ridge in the middle of the dado or rabid cut.

Freud does not mark the widths of the shims.  Using a micrometer I was able to measure each shim and with a felt tip pen write the thickness on the shim.

Over all I am very pleased with this dado head blade.