Wednesday, July 16th 2008

Air Compressor Hard Air Lines


posted @ 7:47 am in [ air compressor ]

I have been getting some interesting questions about options to use for hard air supply lines in wood working shop. Well, most folks want to use PVC or CPVC since it is readily available, easy to work with and low cost. A couple of bucks gets you a ten foot 3/4″ pipe. Check out my post on best pipes to use for a hard air supply line. …continue reading Air Compressor Hard Air Lines




Monday, June 30th 2008

How To Distress Wood With Paint


posted @ 7:17 am in [ staining / finishing - tips ]

Do you want to give a painted piece of furniture a well worn and aged look? Here is an easy technique for distressing a painted piece of furniture, door or just about anything. Are you interested in a distressed stained finish? Check out the two part series on Distressed wood finishing: How to make new look old (part 1).

The general technique is to paint the wood with a light color, preferably a slightly off white or light cream. Don’t use a high gloss paint. Use a low luster enamel paint. …continue reading How To Distress Wood With Paint




Thursday, June 12th 2008

How To Identify Carbide Tipped Router Bits And Saw Blades


posted @ 8:52 pm in [ Lathe ]

Most all saw blades are carbide tipped, except for some specialty saw blades like thin kerf plywood saw blades.

What is so great about carbide tipped saw blade or router bit?

Tungsten carbide is an extremely hard metal that holds its profile and edge much better than any of the high speed steel alloys. It is also very brittle.

How can I tell if a saw blade is carbide tipped?

Look at the tips of the saw blade if the tips have a darker square metal on the ends that is slightly thicker a than the saw blade body, it is carbide tipped.

How to identify carbide tipped router bits.

Carbide router bits have a steel body with the carbide metal being attached to the cutting face of the router bit. The carbide will run the length of the cutting face of the router bit. It will also extend about a 1/16 of an inch beyond the steel body. The carbide plate is typically about 1/8 of an inch thick.

Helpful video on caring for your router bits




Monday, June 2nd 2008

Router Bits Which Is Better HSS Or Carbide Tipped?


posted @ 8:50 pm in [ router ]

Hady writes:
I would like to ask about router bits..
actually I want to buy a new set of bits and since I’m not technically a pro, I need to know how can I compare between HSS bits and carbide tipped bits…
on some of the sets which I have seen around at a hardware shop, it is mentioned on each bit HM CT …does it means carbide tipped or it has another meaning….thanking you

From my research I was the CT stands for carbide tipped. I am not sure what the HM stands for other than it is a hardness code for the steel body of the router bit.

When shopping for router bits, purchase quality tungsten carbide tipped router bits and saw blades. Why? Because of the hardness of the carbide bits, they will hold their edge and stay sharper much longer than their steel counter parts. Carbide tipped router bits are more expensive than high speed steel; however, the carbide tipped router bits will last a lot longer.

My father-in-law used to only use high speed steel router bits and complained about how quickly they became dull and started to burn the wood he was routing. Most all of his wood working projects were made from red oak.  He questioned why I would spend so much more for a carbide tipped router bit. I told him that I could get multiple times the linear feet cutting feet before the bit became dull and needed to be sharpened.

He didn’t believe me until…

A few years ago we decided to make cutting boards for all of the extended family as a Christmas present. We choose to make them out of soft maple, yeah soft is an understatement, it is a much harder wood than white oak. That way the cutting boards would be able to stand up to years of use.

Once we cut out the boards we decided to round over the edges with a 1/4 inch round over bit to take the edge off of the corners and sides. I installed my carbide tipped 1/4 inch round over bit into router table. After rounding over the edges of the twenty cutting boards, he was sold on the fact that carbide tipped router bits do hold their edge for a lot longer than HSS.

So, when shopping for router bits, spend a little bit extra and get a quality carbide tipped router bit.




Monday, May 26th 2008

When To Add A Third Staircase Stringer?


posted @ 6:53 am in [ Wood Working - Wood Working Projects ]

Jim writes: At what width do you go from 2 stringers to 3 stringers in a wooden staircase?

In my stair case articles, I neglected to write about when it is necessary to add a third stringer to support the stair case. I would go to a third stringer when the stair case width exceeds twenty four inches. I like a solid feeling staircase. Walking up and down the staircase I shouldn’t feel the staircase bounce or flex. I have seen track home builders locally who have built 36″ wide stair cases using only two stringers and these are stairs that run straight from the first floor to the second floor. With just one set of jacks supporting the stringers roughly in the middle of the run, if that. Boy, did those stairs have some flex in them! …continue reading When To Add A Third Staircase Stringer?




Tuesday, April 22nd 2008

Wheel Barrow Planter Plans


posted @ 4:15 am in [ Wood Working Project ideas - Wood Working Projects ]

Rita writes, “Does anyone have some free plans for a wheel barrel planter?”

I have not built on yet, my yard is a little too small especially with three young, growing kids running around in it. This will be a nice weekend project to build. I found a couple of sites offering free wheelbarrow planter plans that look really nice and are easy to build.

Runner Duck Wheelbarrow

Build easy Wheelbarrow

Viki’s Wheelbarrow

When you have completed it, send me a couple of pictures of your completed project and a commentary on how your building experience went making this project. Will gladly show them off here on the site.




Friday, April 18th 2008

Delta AP400 Dust Collector & Delta 50-740 Dust Canister


posted @ 4:15 am in [ Delta - Tools ]

David writes, “I ran across your web site when researching the Delta AP400 dust collector. I currently use a shop vac, with a two stage setup using a 5-gal bucket with vortex top from Rocklers. I’d like to do more, though I’ve been putting it off due to cost. My machines are all one wheels, and I tend to work outside (Phoenix, AZ), so I don’t need a built-in system. I’ve been eyeing the Delta 50-760, but again, price has been holding me off. I have reconsidered the AP400 becausing it’s been on sale lately, with a $122 price on Amazon today (including shipping). What I’d like to know is, have you tried or do you use the 5-micron bags (instead of the 30s)? And, have you looked at using the 50-740 dust canister (which I assume replaces the top bag. I know these raise the price, and probably toward the 50-760 price, though it might need upgrades, too. I also assume I’d need to replace my current vortex setup with something larger. Any opinions you have would be appreciated.”

I am still using the 30 micron bags that came with the dust collector. I have been thinking about upgrading to the 5 micron bags. The 5 micron bags will reduce the performance of the dust collector slightly, by how much I am not sure.

…continue reading Delta AP400 Dust Collector & Delta 50-740 Dust Canister




Thursday, April 10th 2008

How To Make A Pair Of Nunchucks


posted @ 12:04 am in [ ShopSmith - Table Saw - Wood Working ]

Alexander writes…

“I was browsing through your wood working site and I’m in a bit of a dilemma.

I do nunchuck seminars for kids and I’m trying to produce a few sets of nunchucks myself to keep their costs down, but my issue is the octagonal shaping. I was wondering whats the best way to cut the octagonal shape on a 1 inch piece diameter wood. Say I had a square 1×1 inch x 12 inches long (so thin but long piece) . Im not looking for any tapered or bent pieces. Just straight across same diameter throughout the whole length.

I thought I could run it through the table saw at 45 degree tilted blade 4 times to cut each corner off, but is there a better method with other tools since my piece of wood is thin? Router? Shaper? What tools would you say are the best to get this job done quickly, effectively, and precisely.

Also is the drill press the best way to put like a 5/8’s hole through the top?

Any help would be appreciated…”

Nunchuck seminars… cool. As an a side my wife and girls are in Tae Kown Do, they have not yet progressed to weapons, but I wouldn’t be surprised if one of them shows an interest.

Ok, back to your question on how to make an octangle out of a square.

…continue reading How To Make A Pair Of Nunchucks




Thursday, March 20th 2008

How To Make Replacement Tongue And Groove Flooring Strips


posted @ 3:34 pm in [ Wood Working ]

Jeff writes, “I am redoing an old house and need to make some tongue and groove flooring. What tools would I need? I will be using 1×4x8 pine thank you for your input.”

The easiest way to make replacement tongue and groove strips is to use a router mounted in a router table. You could route the tongue and grooves free hand. However, there is good chance of tipping or tilling the router as run the edge and accidentally messing up the edge. …continue reading How To Make Replacement Tongue And Groove Flooring Strips




Monday, February 18th 2008

How To Convert A Circular Saw Into A Table Saw


posted @ 8:49 pm in [ Table Saw ]

Allen writes, “hi what is the best way to convert my hand held circular saw into a saw bench?”

About twenty years ago I saw an advertisement for a multi function folding work bench where a hand held circular saw could be mounted into it to turn it into a mini table saw. I search around, but was unable to find the name of the bench or the manufacture.

It really depends on what you want to do with it, such a table saw will not help you produce accurate cuts for building furniture. It might be ok for rough framing work.

…continue reading How To Convert A Circular Saw Into A Table Saw




Wednesday, January 30th 2008

How To Mount a Mantel To A Wall? Part 2


posted @ 6:16 am in [ Lathe ]

In the previous post of, How To Mount a Mantel To A Wall? Part 1, I addressed how to hang a mantel on Sheet Rock / Wall Board / Plastered walls and brick veneer walls. This article concludes with wood paneling and concrete walls.

Wood Paneling …continue reading How To Mount a Mantel To A Wall? Part 2




Wednesday, January 23rd 2008

How To Mount a Mantel To A Wall? Part 1


posted @ 6:09 am in [ hardware - tips ]

“Do you have any suggestions for mounting a 3″x6″x6′ mantle to a wall? Thanks, Judy”

I have a couple of different solutions and tips depending on the type of material the wall is constructed from. Let’s talk about the different materials walls are constructed from and what fasteners work best.

Sheet Rock / Wall Board / Plastered wall …continue reading How To Mount a Mantel To A Wall? Part 1




Sunday, December 16th 2007

What is Medium density fiberboard (MDF)?


posted @ 8:04 pm in [ Lumber ]

Medium density fiber board or MDF as it is commonly known is an engineered material that consists of wood fibers and glue. It has been available since the 1980’s.

It is one of those products where lumber companies had a waste product (wood fibers, saw dust and wood chips) and wanted to make something out of it that they could sell.

Like the old saying goes waste not, want not. …continue reading What is Medium density fiberboard (MDF)?




Thursday, November 15th 2007

What are man-made woods?


posted @ 9:29 am in [ Lumber ]

Actually, the term “man-made” is a misnomer because in reality, they are still wood products and by-products just re-manufactured in a less costly and more efficient method. The furniture and home building industry is constantly pushing for more cost efficient building materials. Lumber companies are on the look out for ways to turn scrape and waste into new products.

The majority of the mass produced furniture today are made of man made wood or what they call sheet materials. These types of materials are made from real wood although they aren’t as solid as the original wood from which it was made. …continue reading What are man-made woods?




Thursday, October 18th 2007

Get To Know Your Woods


posted @ 10:27 am in [ Lumber ]

Even for the hobbyist woodworker it is good to have a basic understanding of the common types of wood that are available. For years, I build my projects out of red oak, birch and white pine. Over time I expanded into soft maple, mahogany and poplar.

There are two main categories for lumber hard wood and soft wood.

1. Hardwoods

Hardwood lumber comes from deciduous trees, which have characteristics like broad sets of leaves, capability to bear fruits or nuts, and dormancy during winter. These trees can be seen growing in regions with a temperate climate. …continue reading Get To Know Your Woods




Friday, September 21st 2007

Top 3 Benefits of Working with Wood as a Hobby


posted @ 7:27 pm in [ Wood Working ]

I enjoy working with wood. It is always a good day when I get to make a pile of saw dust constructing a piece of furniture that will get years of use out it. Take a look around you, today if it is mass manufactured it is usually made out of plastic and metal. Mass wood manufactured furniture can be found, but the quality… is not the greatest.

You see, what I like about woodworking is that I can custom create something that fits my needs exactly. For example, I am in the process of building my daughter’s dresser bed. My wife & I looked at several offerings of storage beds at local furniture stores. We saw the same designs with ever so slight differences. However, there were two things that we really did not like about the designs …continue reading Top 3 Benefits of Working with Wood as a Hobby




Wednesday, September 5th 2007

Beds with Storage: Drawer Guides


posted @ 9:39 am in [ Wood Working Projects - hardware ]

While designing the platform bed with the storage drawers, I wanted full extension drawer guides. The three quarter drawer guides are ok, but not for this project. The drawers are to be used as a dresser. It frustrates me when I have to try to get to the last garment at the back of the drawer that is still inside of the bed frame.

I settled on a pair of 100 pound full extension drawer guides are more than strong enough to hold the weight of the cloths and just about anything else a person would put into the drawer.

Now, if one of my kids decides to store their life’s collection of rocks in the drawer… well that is going to be a problem. I will cross that bridge when I get to it, hopefully never. …continue reading Beds with Storage: Drawer Guides




Thursday, August 30th 2007

Beds with Storage: My Journey in Building a Set of Platform Beds for My Children


posted @ 8:35 am in [ Wood Working Projects ]

Over the past year and half I have been working on building a set of beds with storage underneath for my children. So far I have completed the first one for my eldest daughter, who enjoys her ‘tall’ bed. I have completed construction of the second bed for my middle daughter. The bed is now ready for stain and varnish.

The goal is to get it finished and moved into her room by early October. I like to give the varnish about three to four weeks to cure and harden before putting the furniture to use.

Design / Style of the bed

The platform bed is designed so that a standard sized twin mattress will fit comfortable on top of it. I designed a 1 1/2 inch deep recess for the mattress to sit in. This prevents the mattress from being able to slide off of the platform. That would make for a bad night’s rest. …continue reading Beds with Storage: My Journey in Building a Set of Platform Beds for My Children




Sunday, August 26th 2007

Army Medic Making Violins While On Tour in Iraq


posted @ 7:40 pm in [ Wood Working ]

I came across a really cool article about Sergeant Geoffrey Allison a medic in the Army. He is currently assigned to a one year tour of duty in Iraq. During his off time he works on building violins.

From scrap wood he built a small work bench that is wedged between his bunk and the wall. Before he was stationed in Iraq he bough enough wood to make two violins. In the three months that he has been stationed in Iraq he has completed both violins. …continue reading Army Medic Making Violins While On Tour in Iraq




Friday, June 22nd 2007

Distressed wood finishing: How to make new look old (part 2)


posted @ 10:37 am in [ staining / finishing ]

This post is part two of the distressed wood finishing technique. Learn an easy to follow six step process to make newly created furniture look like it has been around for decades.

Step 3: Sealing the door

Apply a sanding sealer to the door. A vinyl or latex sealer can be used. Following the manufacture’s directions and allow ample drying time.

Step 4: Sanding

Sand the door smooth with 320 grit sand paper. Be careful not to sand through the sealer and sand off the stain. …continue reading Distressed wood finishing: How to make new look old (part 2)




Tuesday, June 19th 2007

Distressed wood finishing: How to make new look old (part 1)


posted @ 10:34 am in [ staining / finishing ]

When done right distressed wood finishing will result in a finished piece that people will think is decades old, when in fact it is a newly finished piece. At first it may seem like distressed finishing is too complicated or takes too long. Nothing could be further from the truth. The process is broken down into six straight forward steps.

This technique works well with solid wood furniture. However, I don’t recommend attempting to apply this technique to pieces made from plywood or any type of laminate pieces. The veneer is too thin and will most likely break off and really look bad. …continue reading Distressed wood finishing: How to make new look old (part 1)




Friday, June 15th 2007

Which bandsaw blade is the best one to use when cutting hard wood? (Part 2)


posted @ 8:16 am in [ Bandsaw - Lathe ]

Welcome back as we continue discussing the anatomy of a blandsaw blade. With a better understanding you will be able to select the right bandsaw blade for the job at hand.

Hook angle

Is the angle between a line drawn parallel to the front edge of the tooth and a line drawn perpendicular to the back of the bandsaw blade. The larger the hook angle the more the blade attempts to pull the material into the blade. In effect the tooth acts like a chisel by trying to split out the wood fibers.

With smaller hook angles or even a negative hook angles the tooth acts more like a plow or scraper. When cutting dense hardwoods or very knotty wood these saw blades are ideally suited for the job. …continue reading Which bandsaw blade is the best one to use when cutting hard wood? (Part 2)




Wednesday, June 13th 2007

Which bandsaw blade is the best one to use when cutting hard wood?


posted @ 4:16 am in [ Bandsaw ]

Bandsaw blades come in a plethora of styles, number of teeth per inch, alloys and tooth shape. For the home woodworker which of the many different types of bandsaw blades is the best one to use when cutting hard wood lumber?

Anatomy of a bandsaw blade

Let’s first start out discussing the anatomy of a bandsaw blade. Unlike a circular saw blade, a bandsaw blade must be able to with stand being flexed repeatedly while being used. Bandsaw blades are made from spring steel. Steel that has the ability to flex a certain amount and then bounce back to its original shape. Stretch the blade beyond the certain amount will cause the tooth to fail (rip off the blade) or the blade to break. Both are bad for the operator of the bandsaw. …continue reading Which bandsaw blade is the best one to use when cutting hard wood?




Monday, May 14th 2007

What is the Best Table Saw for My Wood Shop (cabinet and hybrid saws)?


posted @ 8:40 am in [ Table Saw ]

Continuing on from the part one of this article this article will review the cabinet and hybrid table saws. Why are cabinet table saws so heavily used in commercial wood working shops? What is a hybrid table saw and would it better suit my table saw needs in the wood shop? …continue reading What is the Best Table Saw for My Wood Shop (cabinet and hybrid saws)?




Thursday, May 10th 2007

What is the Best Table Saw for My Wood Shop?


posted @ 3:25 am in [ Table Saw ]

There are many tools that are useful, but not essential to wood working, depending on what you are building. A dedicated mortising machine makes quick work of cutting mortises, but if you don’t build a lot of furniture that employs the mortis and tenon joinery do you really need it? However, there are some tools that are must haves if you want to build any significant projects.

A table saw is one of these tools. Try ripping a four by eight sheet of plywood down and get a nice straight line using a hand held circular saw. Not that easy. Table saws are great at cutting straight lines in to things. …continue reading What is the Best Table Saw for My Wood Shop?




Friday, May 4th 2007

Hand Tools As Art?


posted @ 10:20 am in [ Tools ]

Hand tools are not art they are tools designed for a specific function to meet a required need. A 20 ounce framing hammer is designed to drive 16d nails into big 2 x stock. A spring clamp is designed to apply clamping pressure to hold pieces of wood in a certain way so that you can permanently fasten them. Tools aren’t art. Are they? …continue reading Hand Tools As Art?




Wednesday, May 2nd 2007

What chemical strippers can I use to remove paint and varnish?


posted @ 9:51 am in [ staining / finishing ]

There are several different types of chemical strippers available on the market that will remove paint, varnish, shellac, tongue oil and other finishes from wood.  The problem is determining which product is the right one for your task.  …continue reading What chemical strippers can I use to remove paint and varnish?




Friday, April 27th 2007

Selecting the right hearing protection


posted @ 9:34 am in [ safety ]

There are several different types of hearing protection available.  Each has its strengths and weaknesses. Read through this guide to determine which hearing protection best suites your needs. …continue reading Selecting the right hearing protection




Wednesday, April 25th 2007

Hearing Loss: How do I know if am exposed to dangerous noise levels?


posted @ 9:29 am in [ safety ]

Most people do not carry around with them a dBA monitor to sample the ambient noise. So how, can you tell if noise is damaging to your hearing? What is considered to be a safe decibel level of noise? Is there graphical way to view noise? …continue reading Hearing Loss: How do I know if am exposed to dangerous noise levels?




Monday, April 23rd 2007

Hearing loss: How power tools can damage your hearing


posted @ 10:27 am in [ safety ]

Hearing loss as with any loss is difficult to understand or relate to until you experience it first hand.  Unfortunately most all hearing loss is permanent.  Most people especially teenagers don’t have a clue how they are damaging their hearing.  For that fact, many weekend woodworkers don’t realize how their hobby is destroying their hearing over time. …continue reading Hearing loss: How power tools can damage your hearing




Friday, April 20th 2007

What is decibel (dBA) and how does it relate to woodworking tools?


posted @ 8:31 am in [ safety ]

Newer power tools in the owner’s manual manufactures are starting to include decibel or db ratings for the tool running with no load and under load.  Ok. That is nice information, but what is a decibel and how does that relate to the amount of noise in the wood shop?

…continue reading What is decibel (dBA) and how does it relate to woodworking tools?




Wednesday, April 18th 2007

Is woodworking causing you to loss your hearing?


posted @ 10:40 am in [ safety ]

Woodworking power tools are loud, ask anyone not involved in the hobby. The problem is we love our power tools. They help us quickly and more easily create the wood working projects that we have been thinking about. …continue reading Is woodworking causing you to loss your hearing?




Monday, April 16th 2007

Box Clamp: Get a perfect square joint every time


posted @ 9:30 am in [ Tools ]

Butt joints, box joints and 45 degree miter joints are all very common joints when building cabinets, book cases, and shelving systems. The challenge is to assemble the panels in exact 90 degree angle. Even when all of the panels are cut at the right angle there is still a good chance that when assembled they will be out of square slightly. …continue reading Box Clamp: Get a perfect square joint every time




Friday, April 13th 2007

Clamping Squares: How will they help me assemble a perfect 90 joint?


posted @ 9:12 am in [ Tools ]

Your in your woodshop and have completed cutting out the pieces for the cabinet your building. All of the panels have been sanded down and you are ready to assemble them. You have dry fitted the pieces together and now have glued and clamped them with bar and pipe clamps. After fastening them together you realize that the cabinet is out of square. A clamping square can help prevent this problem from happening. …continue reading Clamping Squares: How will they help me assemble a perfect 90 joint?




Wednesday, April 11th 2007

How to keep the clamp on the corner without damaging the corner?


posted @ 9:21 am in [ tips ]

You need to clamp diagonally across a case. The problem is the clamp has a flat face and needs to be steady on the point of the corner and not damage the corner when clamping pressure is applied. …continue reading How to keep the clamp on the corner without damaging the corner?




Monday, April 9th 2007

How to square up a cabinet before gluing or nailing it together?


posted @ 9:18 am in [ tips ]

After having cut all of the pieces of a cabinet it is time to dry fit them together and check how well everything fits together.  Now it is time to determine if the cabinet is square.

Note: This technique applies to any box you are building from a cabinet to bed frame. …continue reading How to square up a cabinet before gluing or nailing it together?




Friday, April 6th 2007

How do I prevent warped panels?


posted @ 9:57 am in [ Lumber ]

When gluing up a large panel, will alternating the ring pattern prevent the panel from warping in the future?

Maybe, while it does not hurt the panel but it does not prevent the panel from warping. …continue reading How do I prevent warped panels?




Wednesday, April 4th 2007

How to avoid chip prints when planning wood.


posted @ 9:55 am in [ bench top planer ]

Now that we have determined several reasons why chip prints occur during planning, how do I stop the problem? …continue reading How to avoid chip prints when planning wood.




Monday, April 2nd 2007

Why is my bench top planner denting the planned wood?


posted @ 9:53 am in [ bench top planer ]

You are planning up some rough lumber for your next fine furniture project.  After the first few passes the roughness is mostly gone and the rich grain pattern is becoming visible.  But then after a pass through the bench top planner you notice that the surface of the planned wood is pitted with what looks like pot marks or dents.  What is going on to cause this? …continue reading Why is my bench top planner denting the planned wood?




Friday, March 30th 2007

Cutting out the stair case: How do I build a set of stairs?


posted @ 9:23 am in [ Wood Working - Wood Working Projects ]

Now you are ready to cut out the steps. Remember to cut on the waste side of the line. The waste side is the triangle that you are cutting out. When you get to the corner of the step the circular saw blade will leave a bit of material. Use your hand saw to trim of the material and cut out the step triangle. …continue reading Cutting out the stair case: How do I build a set of stairs?




Wednesday, March 28th 2007

Designing stairs: How do I build a set of stairs?


posted @ 9:16 am in [ Wood Working Projects ]

In this article we will discuss and determine how to calculate the rise and run for each step in your stair case. The ideal rise is seven inches and the ideal run is ten inches. …continue reading Designing stairs: How do I build a set of stairs?




Monday, March 26th 2007

Building the stair case: How do I build a set of stairs?


posted @ 9:18 am in [ Wood Working Projects ]

Grab your framing square it is time to layout the stringers. You never knew that a framing square could be used to layout steps of a stair case? Follow along and find out how. …continue reading Building the stair case: How do I build a set of stairs?




Friday, March 23rd 2007

Stair building terminology: How do I build a set of stairs?


posted @ 10:24 am in [ Wood Working Projects ]

In building a set of wooden stairs it is important to understand the terminology of stair case building. Here is a quick over view of the common terms used in stair case building and plans. …continue reading Stair building terminology: How do I build a set of stairs?